Complicated wire hookups demand easier installations through cable assemblies and wire harnesses. The reason? They minimize the probability of failure. How? When the wires are encased together in protective bundles, the chances of damages due to heat or water is considerably reduced. So, what are the specific factors or characteristics that professional Wire and Cable Harness Manufacturers must take care of?
1. Quality, at an All-inclusive Level: If the quality is not up to the mark, the whole effort of PCB manufacturing and assembly will be useless. One of the best ways to measure both the experience and quality of the cable and wire harness professional is to check for the industry-specific certifications they have. Possessing the relevant certification ensures that they have been certified to manufacture at the industry’s quality standards. For industries not having any industry-specific manufacturing certifications, you can look for broad level manufacturing certifications like ISO 9001:2008. 2. Ease of Assembly: If the assembling is not simple, the PCB will not be safe from damages due to the complicated assembling. A simple litmus test with respect to this characteristic is: A professional will make complicated systems simple, while a non-professional will make simple systems complicated. 3. Cost-effective Solutions: In a market driven by cut-throat competition and obliging customer demands, there is constant pressure to increase the profit margins. Among the several variables in the design of cable assembly and wire harness on the engineering checklist, an important variable that needs to be on the top is cost effectiveness. 4. Ease of Manufacture: A cable assembly or wire harness not optimized for manufacturability will have an adverse effect on the cost and reliability of the PCB assembly and manufacturing. After the basic specifications are laid down, factors such as types of wires and connectors; use of jacketing and shielding; type of cable ties and labe ls, and their placement; and the overall tolerances have an important part to play in ascertaining the material and manufacturing costs, and the long-term reliability of the assembly. 5. Experience Counts: Experience counts the most. From manufacturing a wide range of products to focusing only on a niche market, manufacturers may have varying experiences. In the former case, the likelihood of possessing the experience to produce your product is high since the manufacturer is producing a large variety of wire harness and cable assemblies in various shapes and sizes. In the latter case, your requirements must fit the niche market the cable and wire harness manufacturers are producing for. If that matches, well and good. If not, make sure your product is not the first of its kind that they will make. 6. Single Point Manufacturer: Another aspect to look out for is whether your manufacturer is a single point supplier or they outsource their manufacturing. Because if they outsource, there will be a huge difference in the quality of the products. For cable assembly and wire harness manufacturing, it is always preferable to have a single point manufacturer. The quality of your cable assembly and wire harness can ultimately determine the quality of your PCB assembly and manufacturing. For EMS providers, it is thus important to design perfect cable assemblies and wire harnesses.
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Cable Assemblies and wire harnesses facilitate easier installation of complicated wire hookups. Also, they reduce the probability of failure by encasing the wires together in protective bundles providing specific cable connections and saving them from damages that may be caused due to heat or water. So, while choosing a cable assembly and wire harness, the quality and ease of assembly must be the top priorities. If the quality is not up to the mark, the whole effort of PCB manufacturing and assembly will be rendered useless. And if the assembling is not simple, the PCB will not be safe from damages due to the complicated assembling.
In a market driven by cut-throat competition and obliging customer demands, there is constant pressure to increase the profit margins. Among the several variables in the design of cable assembly and wire harness on the engineering checklist, two of the variables that need to be on the top are cost effectiveness and ease of manufacture. A cable assembly or wire harness not optimized for manufacturability will have an adverse effect on the cost and reliability of the PCB assembly and manufacturing. After the basic specifications are laid down, factors such as types of wires and connectors; use of jacketing and shielding; type of cable ties and labels, and their placement; and the overall tolerances have an important part to play in ascertaining the material and manufacturing costs, and the long-term reliability of the assembly. Opting for a specialized cable assembly and wire harness manufacturer is what most people prefer. This decision, however, must be made after thorough consideration and estimation of the cable and wire harness manufacturer’s characteristics—capabilities, specialization, and track record, to note a few. What to Examine in a Cable Assembly and Wire Harness Manufacturer? Experience counts the most. There are, however, different shades of experience. From manufacturing a wide range of products to focusing only on a niche market, manufacturers may have varying experiences. In the former case, the likelihood of possessing the experience to produce your product is high since the manufacturer is producing a large variety of wire harness and cable assemblies in various shapes and sizes. In the latter case, your requirements must fit the niche market the cable and wire harness manufacturers are producing for. If that matches, well and good. If not, make sure your product is not the first of its kind that they will make. One of the best ways to measure both the experience and quality of the cable and wire harness manufacturer is to check for the industry-specific certifications they have. Possessing the relevant certification ensures that they have been certified to manufacture at the industry’s quality standards. For industries not having any industry-specific manufacturing certifications, you can look for broad level manufacturing certifications like ISO 9001:2008. Another aspect to look out for is whether your manufacturer is a single point supplier or they outsource their manufacturing. Because if they outsource, there will be a huge difference in the quality of the products. For cable assembly and wire harness manufacturing, it is always preferable to have a single point manufacturer. |